Reforming traditional Chinese manufacturing industry with industrial robot maintenance service
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The use of industrial robot maintenance service has been increasing rapidly in China. From 2008 to 2013, the annual sales volume of industrial robots in China increased by 36%. In 2013 alone, 36,560 industrial robots were sold in our country, a fifth of the sales increased by 59% in 2012, and our country has become the world's largest industrial robot shopping mall. In 2014, the sales volume of China's shopping centers is estimated to exceed 50 thousand.
Industrial robot maintenance services, as the "machine generation", have accomplished useful industrial innovations in the most intuitive way. Since 1961, Taiwan's largest industrial robot has not been left behind after the U.S. General Car production line. In the early decades, for the first time, the power, reliability, safety and other high-demand requirements of the production line of cars were applied. This industrial robot entered our country in the 1980s and 1990s and was first used in car production because in most operations, endless labor makes the introduction of robots unnecessary.
"But in the future of the new century, our country's economic situation has changed. This is a remarkable feature of rising and falling labor costs. People's attention to the maintenance of industrial robots has been strengthened." "How to liberate labor from simple, monotonous and repetitive work to do more valuable work" Industry, this is the problem that produces an enterprise and we care about, "Li says. "Comparing with artificial robots, robots are better suited for human significant selection in environments where some people are unsuitable or unwilling to do their jobs. For example, in environments where corrosion resistance is high, possibly in environments where formaldehyde is high. Compared with the post-80s and post-90s generation, they are disgusted with the production line, robots will not care about the content of the work, maybe they will be tired, the ability to work will be higher. In terms of accuracy and cleanliness, the robot's quality of operation is also more stable, with less production loss than manpower. Not only in terms of electricity, safety robots have a significant advantage, avoiding the biggest obstacle to enterprise use in the past - cost, industrial robots are also gradually gaining an advantage in changes. According to Li, a robot can replace three workers at the top of a 3C job and then remove the board of directors. The cost is RMB 100,000 yuan for robots. The service life is about 3 to 4 years. Under the condition of low protection fee, the welfare expenses of these three workers exceed RMB 150,000 yuan per year. In other words, using robots for a year, you can recover the money.
Money is no longer a deterrent to new workspace.
In recent years, we now see the huge potential of industrial robots in 3c, bathroom production, logistics, oil, natural gas and electric cars. We will also see successful examples of traditional operations being transplanted into new operations. "Li Gang has a lot of sense for the future of robotics.
For example, a typical robot's handling and stacking. In 2007, ABB Robot customers first worked from the tobacco company, because the value of cigarette products is high, the dangers of manual handling will bring a lot of misuse, so that robots first enter this field. Over the next few years, robots entered drug operations with relatively high product value; in around 2010, food, dairy products, salt, feed and other food and beverages were produced, so let's look at the new stack operations now in use: bricks and coal. All this happened in less than seven years, which gives us reason to believe that industrial robots have unlimited potential.
Homework such as: people collaborate with machines.
Industrial robot maintenance services in China's car business, is now with a lot of domestic capital, joint venture partners have established a lot of production lines for on-site welding, handling, bonding and other processes. The production line is capable of completing the common production lines of many different types of vehicles with the flexibility of forward and output; shortening the time to one minute or less, and forward and output power; effective welding and gluing greatly reduces the possible errors of human operation and advances vehicle quality.
In 2013, ABB, the largest domestic acrylic robot in the country, was a supplier of Volvo's new production base in Chengdu, supplying it with integrated sprays, glue, and Spraying Robots with all the treatment plans. Water based adhesive is a kind of waterborne noise reduction data. The difficulty of water-based adhesives
The water-based adhesive has high wear resistance, it is sensitive to temperature and pressure, wear-resistant pipeline information, reasonable pipeline layout and rubber temperature control. Volvo's car uses ABB robots to spray water-based glue on the chassis and other parts of the car's interior to reduce noise and vibration while waiting for condensation, which was invented to provide a comfortable driving environment for car owners; together we can reduce the amount of volatile organic compounds in the car, thereby Minimizing environmental pollution and human health hazards and improving the air quality of cars.
In the area of 3C, bathroom and so on, there are still many people in the use of new robot operations, and small and medium-sized enterprises to collaborate. Industrial robot maintenance service has also been successful with partners.
In this case, the traditional stainless steel polishing operation itself is very hard, and metal powder has a great impact on human health. With the development of workers'health and safety awareness, the employment of factories ask In the summer, the skin exposed more cases, the turnover of workers even reached 100%. In this case, the factory chose to use robots to polish, not only to solve the labor problem, but also to improve the quality of the product, the cost of a single product reduced by 30%.
In September 2014, the Industrial Robot Maintenance Service launched the first real robots that could truly end human computer collaboration worldwide. "YuMi" is an abbreviation for "you and me" in English, and it also completes the mission of industrial robot maintenance services.
According to the Industrial Robot Maintenance Service, YuMi is being developed to satisfy the demand for flexible and sensitive production of consumer electronics, and will gradually be used in more shopping centers in the future. YuMi is a visual and tactile dual arm installation process. The arms are soft, wrapped in soft material, and equipped with different force sensing skills to ensure a person's safety. The robot's various functions reflect safety so that it can operate in an open environment.
From the fine parts of a mechanical watch to the processing of mobile phones, tablets and desktop computer components, Youni can handle them accurately, even without connecting them.
This is the alteration of industrial robot maintenance service to our country. Robot companies are not only continuing to help power cars and other traditional industrial robots move forward, but also in three C's, and so on, where more and more heavy life plays an important role. People from the monotonous production line "liberation" is undoubtedly the only way to complete the transformation of the future, and industrial robot maintenance service is the best substitute for the brave.